Common Problems with Furnaces

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When it comes to heating homes, furnaces are one of the most popular home heating system for homes in Lancaster County, Chester County and all of Central Pennsylvania.  With how demanding winters can be in this area it is common to see a heavy work load be put on any home furnace. Because of this heavy work furnaces need maintenance and suffer from  common problems.

Because of this, it’s important to know a little bit about the problems you might encounter with your furnace. If it’s a serious problem, our first recommendation is always to call a professional who can deal with the problem safely. But that’s no reason you shouldn’t have a basic knowledge of what might go wrong and a solid understanding of what to do in different situations.

Let’s begin our investigation by examining the different types of furnaces that are most often found in homes today.

Common Types of Furnaces

The main difference between various types of furnaces is the type of fuel that they burn to heat your home or whether they use a different means of generating heat altogether.

  1. Gas Furnaces

    A standard gas furnace is usually designed to burn natural gas, or methane, to create heat. They can also be modified to use liquefied petroleum (LP) gas such as propane, butane or a combination of the two.

    Gas-fired furnaces are the most common type, with propane being more popular in rural areas and natural gas more common in urban and heavily populated areas. Propane is typically liquefied and is easy to store in your backyard until it’s needed to fuel your furnace. Natural gas, on the other hand, is piped directly into your home via a piping network, where it stays in its gaseous form the entire time.

    When it comes to comparing natural gas and propane, realize that they produce very similar heat outputs. If you’re trying to decide between the two, it usually comes down to a matter of price, availability and simple personal preference. Of course, if you happen to live in an area without access to a natural gas pipeline, LP will be your sole option.

  2. Fuel Oil Furnaces

    These are declining in popularity because of the high cost of oil. It burns at a hotter temperature than gas does, and it needs a special type of burner to convert the oil into a mist, both of which mean the oil furnace is a completely different design from the gas furnace.

    Oil Furnace Expense

    Typically, it’s constructed out of much heavier steel and is built to handle a different kind of flame that acts more like a blow-torch. Because of these heavy differences, oil furnaces are often much more expensive than their gas counterparts.

  3. Electric Furnaces

    This type of furnaces essentially operates like a much larger version of your average toaster. It uses wire coils to heat up the surrounding air. It’s extremely efficient, since none of the heat gets lost up a chimney. However, electrical energy is expensive, so these furnaces can also be a bit pricey.

    If you’re concerned about price, some utility companies may offer an option for “off-peak” usage, meaning that they can turn your heat off during the peak season. This can certainly save money, but it also has the potential to leave you with no heat source during some very cold periods. If you’re considering this, it’s best to have a backup heat source just in case.

  4. Heat Pumps

    While not strictly a furnace, this is an alternate way to heat your home. A heat pump operates by pumping warm air from one place to another, effectively heating or cooling a controlled area. In the winter, it extracts heat from the air outside and pumps it into your home. In the summer, it pumps the heat out of your home and back outside, leaving your home much cooler.

Common Problems With Furnaces

Now that we have a little bit of background on what the different types of furnaces are and how they generate heat, let’s take a closer look at some of the problems you might encounter with your furnace.

  1. The Furnace Won’t Heat/Won’t Produce Enough Heat

    You come downstairs on a cold winter morning and try to turn on the furnace, only to realize that the furnace won’t heat up. It’s on, and everything seems to be in order, but it just won’t produce any heat. Or maybe it’s producing a tiny amount, but not nearly what it should be producing.

    If your furnace is still producing a tiny amount of heat, run through this checklist and see if one of these tricks doesn’t fix the problem:

    • Be sure that nothing is blocking the flow of warm air. It could be that the heat is trying to come out but is trapped and can’t find its way out into the open.
    • Check that the thermostat is correctly on the “heat” setting and the fan is correctly placed on either “on” or “auto.” If this is correct, turn the heat up by about five degrees and wait to see if anything changes.
    • Check all the heating registers in the room and make sure they’re open. It could just be that they were accidentally left closed and the heat has nowhere to come out of.
    • Take a look at the filter. If it’s dirty, it could be blocking the airflow, not to mention reducing your efficiency. If it looks dirty, replace it right away.
    • If none of these steps seem to be making any difference, call a heating and cooling service and ask for a technician to come take a look at it. Most likely, the problem is something more technical and requires an expert’s attention.

    If your furnace won’t produce any heat at all, try these fixes:

    • Make sure the thermostat is set to “heat.” If your thermostat has a cooling option, it could be a simple matter of needing to be switched to heat.
    • Look at your circuit breaker. Make sure that the furnace’s circuit breaker is switched on and that it hasn’t been blown. You may need to check both the main electrical panel and any subpanels that also power the unit. Try flipping the switch on and then off again. If the fuse is blown, and it’s beyond one of these easy fixes, you may need to call an electrical service to get it repaired.
    • Make sure that the furnace’s power switch is turned on. If you’re having trouble finding the switch, look next to or inside of the furnace cabinet.
    • It’s possible that the motor has overloaded and needs to be reset. For this fix, locate your unit’s reset button if it has one and press it. If nothing seems to be happening, give the motor about a half hour to cool down and try resetting it again.
    • If you have a gas furnace, the gas valve may have been shut off, or the pilot light may have gone out. To fix this, check your furnace’s ignition.
    • As a last effort, make sure your thermostat itself isn’t faulty.
    • If none of these tips help, call a technician to your house to help.
  2. The Blower Is Continuously Running

    If the blower on your furnace won’t stop running, the problem could be one of two things. It could either be a problem with the room thermostat or the limit switch.

    Problem with Limit Switch

    Look at your thermostat to see if the fan is set to “on.” If so, set it to “off” or “auto.” If you change this setting, however, you’ll also have to adjust the limit switch.

    The limit switch is usually located on the furnace directly below the plenum, which is the box that distributes the hot air into all the ducts and vents. Its job is to shut the furnace off if the air in the plenum becomes too hot.

    Carefully follow your unit’s instructions to adjust the limit switch, or call a technician if you don’t feel comfortable doing it yourself. In most cases, the lower pointer will need to be set at about 90 degrees, and the upper pointer should be at roughly 115 degrees.

  3. The Thermostat Is Malfunctioning

    This could take on several different forms. A malfunctioning thermostat could result in a blank readout, inaccurate readings or even in your furnace continually running. Since this problem can have so many varied faces, it’s difficult to project an exact situation.

    Our best advice for this program is to make sure that everything is switched on and is on the correct settings. Refer heavily to your user’s manual, and if things get beyond your capacity to understand and fix, don’t hesitate to call in a professional.

  4. There Is a Problem With the Electrical Ignition/Pilot Light

    Your furnace’s ignition could very possibly be malfunctioning and causing problems that could lead to intermittent levels of heat or no heat at all.

    Furnace ignition could be malfunctioning

    Pilot lights are more common on older gas furnaces, while newer furnaces typically use an electronic ignition. If the pilot light on your older furnace won’t remain lit, there could be a couple of things wrong. The flame could be set too low, the cutoff valve might be defective, the pilot orifice might be clogged or the thermocouple might be broken.

    If the thermocouple is the problem, this will require a professional. A clogged pilot orifice, however, can be cleared with a small piece of wire, although you must be sure to switch off the gas before doing this. If the pilot’s flame has been set too low, simply turn it up slightly. Check your manual to see exactly where it should be set.

    If there seems to be a problem with the ignition, try switching it on and then off again. Listen for the sound of a spark catching, or watch for a glow. If this doesn’t work, clean the flame sensor with a piece of Emory paper.

    If none of these items fix the problem, call in a professional right away.

  5. The Filter Is Dirty

    This is an easy problem to diagnose, as you will usually be able to see for yourself that the filter is dirty. A dirty filter can cause all kinds of problems in your furnace, from causing it to cycle on and off too often, provide only a small amount of heat or not work at all.

    To fix this problem, either clean the filter or replace it entirely if it’s dirty beyond repair.

  6. The Furnace Cycles Too Frequently

    Your furnace keeps cycling on and off with a breakneck frequency, not staying on long enough to truly heat the house. What do you do?

    The odds are good that this is a problem with your thermostat. If your model is equipped with a small lever that moves along a calibrated scale that marks the cycle lengths, try adjusting this. Just make sure you don’t accidentally reset the heat temperature. To change this setting, move the lever down the calibrated scale by one mark. Give the thermostat a few hours to adjust to the new setting and see if this fixes the problem.

    You can also try cleaning or replacing your filter if it appears to be dirty. If this doesn’t work, you may need to replace your thermostat.

General Furnace Care and Maintenance

The best way to fix problems with your furnace is to prevent them from occurring in the first place. While the bigger furnace maintenance concerns will need to be dealt with by a professional, there’s quite a lot that you can do at home by yourself. To that end, here are a few tips on how you can keep your furnace in good working order.

  1. Vacuum the Blower

    At least once a year, you should make an effort to vacuum out the area surrounding your furnace’s blower. While you’re already cleaning, it’s also a good idea to slide out the fan unit and clean each of the blades carefully with a toothbrush.

  2. Clean and Replace the Filters

    As we mentioned, having dirty filters can get you in a lot of trouble. To avoid this, check your filters at least once a month. Clean them if they’re dirty, and replace them if they’re so dirty that they’re past cleaning.

  3. Check the Batteries

    When a thermostat begins malfunctioning, it could be something as simple as a few dead batteries. To prevent this, test your batteries regularly and replace them whenever they begin to show signs of age or stop functioning altogether.

    Replace Dead Batteries

Professional Care and Maintenance

As nice as it is when the problem is small and easy to fix by yourself, there are always going to be those times when your own ingenuity, an online article and a YouTube video just won’t cut it. When the problems are more severe and require knowledge and skill beyond what you have, it’s time to call in the professionals.

When you need help with your furnace, call Summers and Zim’s. We’ve proudly served our community for generations, and we have years of experience and knowledge to help you fix your furnace no matter what the problem may be. We also have a 24/7 emergency hotline at 610-595-9872 so we can be here for you no matter when the problem occurs.

If you need gas, oil or electric furnace repair in the Coatesville or West Chester area, we want to help you. Contact us today to receive a free estimate of our services, and don’t hesitate to contact us with any additional questions you may have.

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